Continuous Cast Billets, R8M 5S CCM with Chain , Ladle Turret
1. continuous casting machine (CCM)
2. kinds of arc radius
3. kinds of billet type
4. kinds of strand
5. More options
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
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Steel billet casting machine radius
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8m
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Strand quantity
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5 strands
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Ladle support type
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Ladle turret
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Ladle turret
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Straight arm type
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Tundish car
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High-low track drive, cross sliding function
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Casting method
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Metering nozzle, open casting,casting powder
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Secondary cooling
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Withdrawal straightening machine
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Totally 5 roller, progressive straightening
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Roll table
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Chain group centralized drive
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Dummy bar
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Rigid, with self-adapting dummy bar head
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Billet cutting
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Auto flame cutting machine
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Billet conveying
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Group centralized live roller table
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Cooling bank type
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Sliding way,shift steel machine
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Gas and water cooling ,2 adjusting circuit per strand
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2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity
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60T
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Tap-to-tap cycle
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45min
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Furnace quantity
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1set
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Production capacity
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Working days
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330 days/year
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Average number of daily furnace
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24/day
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Production capacity
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600,000～800,000t/year
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3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
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Casting sectional area(mm)
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180x180
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200×200
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220×220
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Casting speed(m/min)
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1.6
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1.8
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2.0
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NO.
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Billet
size
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Casting speed
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hourly output
(tons)
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Daily output
20hour
(tons)
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Annual output(300days)
(tons)
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1
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180×180
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1.6m/min
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21.98
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439
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131,700
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2
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200×200
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1.8m/min
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27.13
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543
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162,900
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3
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220×220
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2.0m/min
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36.47
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729
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218,700
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The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
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Steel grade
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Casting grade(m/min)
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Effective deformation rate(ε)
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Allowable deformation rate(εmax)
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Straight carbon steel
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1.8～2.5
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Please refer to the computational table
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0.25
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Low alloy steel
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1.3～2.0
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Please refer to the computational table
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0.15～0.2
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4. CCM equipment parts list
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№
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Equipment name
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Weight
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Model and specification
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Unit
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1
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Ladle turret
Hydraulic drive,sign arm load 120T,with weighting
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46T
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set
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1
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2
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Tundish arriage
High and low legs
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10×2=20T
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set
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2
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3
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Tundish
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6×2=12T
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set
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2
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4
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Slag Pot
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1.5T
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set
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1
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5
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Casting operation
boxes cantilever
rack
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0.2×5=1T
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set
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5
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6
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150×150 Mould
R8,length900
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0.57×5=2.85T
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set
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5
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7
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Mould cover
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0.1×5=0.5T
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set
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5
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8
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Vibrate device
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3.4×5=17T
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set
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5
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9
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Spray collecting pipes
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0.4×5=2T
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set
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5
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10
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Direction roller
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0.2×5=1T
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set
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25
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11
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Rigid dummy bar
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2.3×5=11.5T
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set
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5
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12
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Dummy bar storage device
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1.4×3=4.2T
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set
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5
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13
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Straightening and
withdrawal machine
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6×5=30T
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set
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5
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14
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Straightening and
withdrawal machine
common base
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4T
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set
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1
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15
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Shears approach roller
Frequency control, water cooling
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3.5×5=17.5T
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set
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5
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16
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Flame cutting machine
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3×5=15T
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set
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5
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Infrared into phase
length setting
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set
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1
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17
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Collection cutting
head device and hanging pot
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1T
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set
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1
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18
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After cutting roller
Frequency control, water cooling
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3.5×5=17.5T
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set
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5
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19
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Knockout rollerⅠ
Frequency control, water cooling
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3.5×5=17.5T
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set
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5
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20
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Knockout rollerⅡ
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3.5×5=17.5T
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set
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5
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21
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Cooling bed roller
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4×10=40T
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set
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10
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22
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Tilting gear machine
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8T×5=40T
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set
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5
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23
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Shifting steel machine
For 12m length
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33T
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set
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1
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24
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Points steel machine
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35T
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set
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1
|
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25
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Step cooling bed
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126T
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set
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1
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26
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Collection cooling bed
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30T
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set
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1
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27
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Caster body cooling system
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8T
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set
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1
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28
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Caster cover
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10T
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set
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1
|
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29
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Gas source processor
deal instrument gas
|
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set
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1
|
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30
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steel platform
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200T
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set
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1
|
|
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Steam exhaust fan
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2T
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set
|
1
|
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Ⅱ
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Hydrauli,Lubrication,pneumatic system
|
|
|
|
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1
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Host hydraulic station
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5T
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set
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1
|
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2
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Knockout hydraulic station
For tilting gear machine
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3.5T
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set
|
1
|
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3
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Hydraulic lifting tailgate
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1T
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set
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3
|
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4
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Centralized grease lubrication station
Include distributer and oil pipes
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set
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6
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5
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Hydraulic piping
include pipe parts
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set
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1
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6
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Lubrication piping
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set
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1
|
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Ⅲ
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CCM 3-Electric
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|
|
|
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1
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Operating station
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|
|
|
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2
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Software Package
|
|
|
|
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3
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PLC
|
|
set
|
2
|
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5
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Inverter
|
|
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Product Tags:
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Billet Continuous Casting Machine R8M 5S CCM with Chain Ladle Turret Images
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